Machine Tool Retrofitting Remanufacturing & Reconditioning
Retrofitting and Remanufacturing high-value or special purpose machine tools where replacement is not financially feasible or the machine has a large work envelope with quality and substantial machine components.
Machine retrofits are possible in various levels. A retrofit can be as basic as replacing old axes motors and drives with new AC servo technology. A comprehensive retrofit for example would include an all new machine electrical system such as CNC control, AC digital servo motors and drives, complete machine wiring, linear and rotary encoders for closed loop positioning feedback, new operator pendant, and new electrical cabinet.
With a comprehensive retrofit, We will provide a complete package including electrical schematics, fault lists and troubleshooting guidelines in electronic format or hard copy. Machine operation training and manufactures warranty are also provided.
Remanufacture Machine Tools
- We consider remanufacturing according to the following primary aspects:
- Mechanical – Complete machine overhaul of wear items (gears, seals, bearings)
- Geometrical – Grinding of way surfaces, replacing slide way material, hand scraping and fitting to original factory tolerances
- Motion control technology – Engineered modular drive systems (gear boxes/ball screws/rack pinion)
- Electrical – New CNC control, servo drives, electric cabinet, operator pendant, machine wiring, positioning & feedback systems.
- Hydraulic & lubrication – Ensure proper machine and high reliability.
- Machine parts like Bearing, LM block, Motor, Gearbox, Hydraulics, Pneumatics, Gears, Belt, Couplings, Pumps and Machining assembly parts etc...
- Welding consumables for SAW welding, Mig welding,Tig welding and PTA welding etc...
- CNC Cutting machine consumables like Cutting Nozzles, Plasma consumables and cutting machine accessories etc...
- Qualitative range of product.
- Hindustan Colas Limited – Irrungukottai
- NSK-ABC Bearing Limited- Oragadam
- Arun Alloy Steels Pvt Limited – Madurai
- Bosch Limited- Thirunelveli
- Cladwell enterprises – Thirumazhisai